DHL implements liner-free labelling at key German distribution center

GERMANY – DHL has taken another major step toward greener and more efficient logistics operations by implementing a next-generation liner-free labelling solution at its distribution centre in Nohra, Thuringia.

The technology, developed jointly by cab and HERMA, replaces traditional self-adhesive labels that typically rely on silicone-coated liners, components that generate significant waste and add extra cost to the labelling process.

The Nohra facility plays a critical role within Deutsche Post’s internal supply chain, supplying more than 25,000 internal customers and handling approximately 750,000 cartons each year.

Given this high volume, the transition to liner-free labels is set to have a meaningful impact.

According to DHL, the switch is already helping the company reduce labelling waste by nearly 60%, largely because the silicone liner is no longer needed. In addition, the system is estimated to lower labelling-related operational costs by around 40%.

Aiste Slabokaite Heid, director of DHL’s Northeast Supply Chain Germany and Alps business unit, said the new approach aligns with the company’s broader sustainability ambitions.

At the heart of the upgrade is HERMA’s InNo-Liner material, paired with an adapted HERMES Q print-and-apply system from cab.

The InNo-Liner material remains non-adhesive during storage and printing, only acquiring adhesive properties when activated during application.

This eliminates the need for silicone-coated backing paper and allows labels to be printed to exact, variable lengths, offering greater versatility in packaging workflows.

To accommodate this innovative material, cab developed a dedicated module for the HERMES QL variant, designed to activate the adhesive at precisely the right moment in the application process.

HERMA’s multi-nozzle technology then triggers the bonding effect with a fine water mist, enabling immediate adhesion on absorbent carton surfaces and ensuring full bond strength within seconds.

cab CEO Alexander Bardutzky underscored the system’s flexibility, noting that the HERMES QL can handle InNo-Liner labels, conventional linerless formats, and standard labels with liners. For existing HERMES Q users, only minimal adjustments are required.

Following successful installation and testing, DHL reports that the new system fully meets its throughput and print-quality requirements.

All shipping cartons leaving the Nohra location are now labelled exclusively with liner-free, silicone-free technology, marking a significant milestone in DHL’s journey to reduce waste and improve operational sustainability.

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