Gayatrishakti Tissue launches advanced tissue production line with Toscotec

INDIA – Gayatrishakti Tissue, a prominent Indian producer, has successfully launched its first complete AHEAD tissue machine, supplied by Toscotec, at its Vapi facility in Gujarat.

This milestone marks the company’s strategic entry into the growing Indian tissue market. The company leverages cutting-edge technology to deliver high-quality tissue products.

The AHEAD tissue machine is a technological marvel. It boasts a sheet trim width of 2,850 mm, an operating speed of 1,800 m/min, and an impressive annual production capacity exceeding 35,000 tonnes.

Its advanced configuration includes Toscotec’s patented innovations, such as the TT NextPress, a shoe press designed for optimal drying efficiency, and the TT SYD Steel Yankee Dryer, a third-generation model that enhances energy conservation.

The high-efficiency TT Hood further boosts drying capabilities, ensuring consistent product quality.

The comprehensive supply package also includes key stock preparation and fibre recovery systems, along with Toscotec’s TT SAF® DD (Short Approach Flow System with Double Dilution), which enhances energy efficiency.

The TT Brain DCS, an upgraded automation and control system, and two OPTIMA 2200 slitter rewinders complement the machine for precision finishing.

To ensure a seamless start-up, Toscotec provided a full suite of services, including erection supervision, commissioning, and operational training.

The YES-CONNECT-VISION Augmented Reality system further empowers remote assistance, enabling real-time problem-solving and operational guidance.

Strategic growth in the Indian tissue market

Kiran Barad, Whole-Time Director of Gayatrishakti Tissue, expressed his satisfaction with the collaboration: “Toscotec has proven to be the right partner for Gayatrishakti on this strategic investment.

“As a major board manufacturer in India, we understand the importance of operating state-of-the-art technology to deliver the highest quality to our customers and stand out in the Indian market. We have fully achieved our target with this successful start-up.”

India’s tissue market is experiencing robust growth, driven by increasing urbanization, rising disposable incomes, and heightened awareness of hygiene standards.

Gayatrishakti Tissue is strategically positioned to capitalize on this demand by investing in advanced machinery and technologies.

Nicole Foley, Project Manager at Toscotec, highlighted the collaborative effort behind the project, “It is a great satisfaction to complete Gayatrishakti Tissue’s project on schedule thanks to the strong cooperation between our teams throughout the various phases of the project.

“A smooth execution and great teamwork by all involved led us to this success and to achieve the target regarding production quality. It has been a pleasure to work on this project.”

The successful start-up underscores the importance of innovation and collaboration in driving growth within the tissue industry.

By combining Toscotec’s advanced technology with Gayatrishakti’s market expertise, the partnership sets a benchmark for sustainable and efficient tissue production in India.

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