SWEDEN – PulPac and PA Consulting have introduced Dry Molded Fiber bottle caps as a sustainable alternative to traditional plastic caps.
The Bottle Collective, a group dedicated to driving market adoption of fiber-based packaging solutions, is currently trialing this innovation.
Introducing these fiber-based caps represents a significant opportunity for brands to increase the fiber content in their packaging, thereby reducing their environmental impact.
This marks the first phase of fiber-based cap and closure innovations from PulPac and PA Consulting, with more advancements planned for the future.
“With this latest development in bottle caps, we’re moving closer to creating fully Dry Molded Fiber bottles, offering a scalable and eco-friendly alternative to single-use packaging,” said Jamie Stone, design, innovation, and sustainability expert at PA Consulting.
PulPac’s Dry Molded Fiber technology is well-suited for a wide range of caps and closures, allowing brands to meet sustainability targets by achieving more than 95% fiber content in the final product without compromising on functionality.
“We are only beginning to explore the potential of this technology,” said Sanna Fager, Chief Commercial Officer at PulPac.
“Dry Molded Fiber products can enhance everyday moments, whether it’s a coffee on-the-go or serving drinks to guests, with sustainable, high-performance packaging solutions.”
The Bottle Collective, co-founded by PulPac and PA Consulting, includes industry leaders such as Diageo, Logoplaste, Haleon, and Sanofi. The group is working to accelerate the market adoption of Dry Molded Fiber bottles, with a goal to scale production by 2025.
Philip Fawcus, a sustainable materials expert at PA Consulting, noted, “This bottle cap is not only a milestone in sustainable packaging but also a testament to the versatility and scalability of Dry Molded Fiber technology.”
As the demand for sustainable packaging solutions grows, PulPac and PA Consulting are positioning themselves as pioneers in providing alternatives that meet both environmental and market needs.
In a recent strategic partnership, PulPac teamed up with Dart Container Corporation, a major player in foodservice packaging with expertise in paper, plastic, and wet molding technologies.
Supported by Seismic Solutions, PulPac’s North American sales agent, Dart has become a PulPac licensee and is installing the first Dry Molded Fiber production line in North America, known as the PulPac Scala.
PulPac’s Dry Molded Fiber manufacturing process is highly efficient, using significantly less water and energy than traditional fiber forming methods.
The process can reduce the carbon footprint by up to 80% and is up to 10 times faster than conventional methods, making it an ideal solution for the evolving packaging industry.
“Our investment in Dry Molded Fiber technology is aligned with Dart’s commitment to innovation and sustainability,” said Michael Bradley, Dart’s Senior Vice President of Fiber Development.
“Expanding our fiber production capabilities will allow us to offer a broader range of sustainable packaging options, including US-manufactured solutions.”
This partnership strengthens Dart’s diverse product portfolio while leveraging PulPac’s cutting-edge technology to meet the growing market demand for more sustainable packaging solutions.
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