FRANCE – ABB has secured a significant role as a project partner for the installation of Gascogne Papier’s state-of-the-art uncoated machine-glazed (MG) paper machine, touted as the world’s widest, situated at their kraft pulp and paper production facility in Mimizan, France.
Replacing three outdated machines, the PM7, a pinnacle at the facility, will undergo a complete overhaul, utilizing the cutting-edge ABB Ability™ System 800xA® distributed control system (DCS) alongside the ABB Quality Control System (QCS) specifically tailored for pulp and paper applications.
The integration also encompasses ABB drives and motors, including the ACS880 multi-drives and ABB’s energy-efficient SynRM IE5 motors.
These advanced systems are designed to facilitate automatic grade changes and multi-variable cross-directional controls, enhancing operational efficiency.
This comprehensive package not only aids in energy conservation but also optimizes paper production, reducing waste and ensuring higher quality output.
The scope of ABB’s technology implementation extends to the new paper machine, boasting a remarkable web width of 6.8 meters and a design speed of 1,300 meters per minute.
Expectedly, this colossal machine will have the capacity to churn out an impressive 125,000 tons annually of basis weight paper ranging between 25 and 120 grams per square meter, setting an unparalleled industry standard for uncoated MG papers.
Pamela Murphy, European Operations Manager for Pulp and Paper at ABB, expressed enthusiasm about this collaboration, highlighting ABB’s commitment to supporting Gascogne Papier in their production objectives.
She emphasized the significance of their enduring partnership and the synergistic technology and expertise that ABB brings to the table.
A key highlight of this collaboration lies in the implementation of IE5 ultra-premium SynRM motors, which despite being comparable in size and output power to the commonly used IE2 induction motors, offer a remarkable reduction of up to 50 percent in energy losses and overall energy consumption.
These motors also present additional advantages such as reduced bearing and winding temperatures, elevating reliability and lifespan, as well as minimizing motor noise.
Their versatility spans a wide range of demanding industrial applications, ensuring precise control and heightened efficiency across varying speeds.
Commencing deliveries in early 2023, ABB has outlined plans for QCS and drive deliveries to Gascogne in 2024, aligning with the commissioning of the newly equipped machine.”
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