Borealis expands thermoforming portfolio with HC609TF for sustainable packaging

AUSTRIA – Borealis, a leading provider of sustainable polyolefin (PO) solutions, has expanded its thermoforming portfolio with the launch of HC609TF, a high-stiffness homopolymer designed for modern packaging applications.

The company highlights that HC609TF offers exceptional transparency and processability, making it an ideal choice for packaging solutions that prioritize performance, efficiency, and aesthetics.

The introduction of HC609TF aligns with Borealis’ broader commitment to supporting a circular economy and reinventing essential materials for sustainable living.

Thermoforming, a widely used process for producing lightweight yet durable packaging, involves heating a plastic sheet until it becomes pliable and then shaping it over a mold.

This method is particularly valued for its ability to deliver high-quality results across various applications, including food, beverage, and consumer goods packaging.

Borealis emphasizes that HC609TF is well-suited for a range of thermoformed applications, including trays, cups, and containers.

The material’s high processability enables up to 10% faster cycle times, improving manufacturing efficiency.

Additionally, the solution is fully recyclable through both mechanical and chemical methods, making it a viable choice for reusable packaging structures that help reduce waste and resource consumption.

Headquartered in Vienna, Borealis serves customers in over 120 countries and employs approximately 6,000 people.

The company continues to lead in developing sustainable PO solutions, as demonstrated by its recent achievement in post-consumer recycled (PCR) plastics.

FDA approval for Borcycle M recycled plastics in food-grade packaging

In early February 2024, Borealis secured two Letters of No Objection (LNOs) from the US Food & Drug Administration (FDA) for the use of specific grades of Borcycle M PCR plastics in food-grade packaging.

This approval underscores the company’s dedication to providing value-added solutions that contribute to the circular economy.

Borcycle M is a mechanical recycling technology that efficiently repurposes post-consumer plastic waste.

The FDA’s approval enables the use of Borcycle M-derived high-density polyethylene (HDPE) and polypropylene (PP) in various sensitive applications, including food contact, cosmetics, and personal care products.

Borealis stated that the LNOs permit the use of Borcycle M PCR HDPE and PP in dry food contact applications at up to 100%, while these materials can also be used at up to 10% for packaging dry foods with surface oil and moist bakery products.

The approvals for recycled HDPE and recycled PP became effective in January and February 2024, respectively.

However, the LNOs are only applicable within the US and other regions under FDA jurisdiction.

By expanding its portfolio with HC609TF and securing FDA approvals for Borcycle M, Borealis continues to reinforce its role as a leader in sustainable plastics, driving innovation in recyclability, efficiency, and performance within the packaging industry.

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