DS Smith introduces 100% recyclable cardboard buffers for DLS 

UK – DS Smith has collaborated with Dynamic Logistic Systems (DLS) to release a new line of fully recyclable cardboard protective buffers designed for safeguarding industrial machine parts during shipping. 

This innovation replaces older methods and targets the vulnerabilities in transporting automated logistics systems to both local and global markets.

The buffers feature a double-walled corrugated cardboard structure with reinforced side panels, sturdy end caps, and custom-shaped barriers that absorb shocks and vibrations effectively.

According to DS Smith, the design ensures complete coverage around the packaged items, maintaining integrity over long distances. 

DLS reports that these elements protect sensitive components in their internal logistics infrastructure from transit-related damage.

A key advantage lies in the space efficiency of the new packaging. It occupies about 60% less volume during storage and movement than the foam-based alternatives DLS previously relied on, such as Expanded Polystyrene (EPS). 

This reduction allows for greater warehouse capacity, especially for semi-finished parts and incoming orders during high-demand seasons. 

The companies note that stacking has become more streamlined, cutting down on manual handling and associated risks.

In a statement, DS Smith highlighted how the fibre-based materials support circular economy practices by enabling easy recycling at standard facilities. 

The shift away from non-renewable foams also decreases reliance on petroleum-derived products, aligning with broader industry moves toward greener supply chains. 

DLS added that the buffers integrate seamlessly into their existing operations without requiring major adjustments to assembly lines.

William Lieftink, Managing Director at DLS, said the changes have delivered clear operational gains. “The space saving benefits are extremely impressive,” he noted. 

Lieftink explained that the firm now stores far less material overall, which minimizes pallet movements and lowers the chance of in-house damage. 

He added that these fibre options fit well with the company’s goals for reduced environmental impact while enhancing service reliability for clients.

This partnership comes amid rising demand for sustainable alternatives in the logistics sector, where protective packaging must balance durability with eco-responsibility. 

The buffers’ lightweight nature further aids fuel efficiency in transport, potentially trimming emissions on international routes. 

DLS anticipates scaling the solution across its full product range by early next year, with initial trials showing zero recycling rejections in pilot programs.

DLS plans to monitor long-term performance metrics, including return rates from customers and lifecycle carbon footprints.

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