US packaging machinery market projects 2.2% growth rate in 2025

USA – The US packaging machinery market achieved sales of US$11.3 billion in 2024 and expects a 2.2% growth rate in 2025. 

In a statement, Jorge Izquierdo, PMMI market development vice-president, noted that end-user customers face increasing challenges from high stock-keeping unit counts, innovative packaging formats and the need to minimize downtime. 

Across the border, the Canadian market recorded US$1.2 billion in sales last year and projects a more modest 0.8% increase for the coming year.

Manufacturers are prioritizing compact equipment designs that fit into current plant layouts. These machines handle delicate materials without causing damage and offer straightforward operation and upkeep. 

Labour shortages continue to affect original equipment manufacturers and end users alike. To counter this, companies are turning to AI, automated systems and data analytics for better efficiency. 

Workforce development programs now serve as key investments to build skills on the shop floor.

Predictive maintenance adoption remains limited due to concerns over expenses and a preference for traditional preventative approaches. 

Some manufacturers have seen gains in production efficiency by embedding predictive tools into human-machine interfaces. 

Preventative maintenance provides predictable scheduling and budgeting. Sustainability efforts drive end users to enhance operations while managing costs. Tariffs and shifting US policies create ongoing uncertainty for long-term plans.

In related developments, a recent report indicates the US market will see shipments rise by 5.8% to US$10.9 billion in 2023, with pharmaceuticals expected to outpace food as the fastest-growing segment through 2027. 

Globally, the packaging machinery sector stands at US$57.2 billion in 2024 and forecasts expansion to US$78.8 billion by 2033 at a 4.07% compound annual growth rate, fueled by e-commerce demands and needs for sterile packaging in healthcare. 

Form-fill-seal machines project a 6.6% revenue increase from 2025 to 2030, supporting flexible production lines.

These trends point to steady advancement in the sector, with North American players adapting to technological shifts and regulatory changes. 

End users report that integrating AI helps solve daily issues, though full-scale implementation varies by company size. 

As the market evolves, focus on user-friendly tech and sustainable practices shapes equipment choices for 2025 and beyond.

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